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Main Generator

The source of power for the high voltage circuits on SD90MAC locomotives is the Main Generator. This device is actually misnamed on late model units, and the SD90MAC is no exception. In reality, the machine produces 3 phase AC output rectified to DC by internal rectifier assemblies. This operation qualifies the machine as an alternator, however early model units used a bona-fide generator and when product evolution changed the nature of the machine the past name stuck. Furthermore, as with past application, the machine is actually wound as two separate machines producing two separate outputs. In the past, these halves were connected in permanent series, or parallel for low speeds and series for high speeds depending on locomotive model. One note of interest concerning the Main Generator on SD90MAC locomotives is that the two generator halves are now entirely independent.
 
 Click to enlarge
The Main Generator or Traction Alternator, designated as TA-22, has two electrically separate sets of output windings in its stator. SCR regulated CA8 (Companion Alternator) current flow for Main Generator excitation comes into TA-22 on a field winding (rotor) shared by both halves. One set of stator windings supplies power to truck #1 through the Traction Control Cabinet (TCC), the other set to truck #2 through the TCC.
 
 
Traction Control Cabinet

The previous text mentioned a TCC or Traction Control Cabinet. The TCC houses the components required for regulating the amount of power being passed to the traction motors within a truck. This is commonly referred to as the inverter, but make no mistake that the TCC is actually a home for two inverters, one per truck. Each inverter receives DC input from its respective Main Generator half. Each inverter can now regulate the voltage and frequency of AC power sent to the motors of the truck which it supplies.
 
Each inverter contains three phase modules which use Gate Turn-Off thyristors (GTOs) to switch the DC input power at rapid rates to create some resemblance of AC output to the traction motors. This pulsing of GTOs results in voltage spikes on the input voltage. To dampen the spikes on DC Link, large capacitors connect in parallel with the input. Output spikes are dampened by "snubber" circuitry, much of which is internal to each phase module.
 
 
Ground Relay

The presence of AC traction systems as well as the independence of the TA-22 halves creates a few complications in the ground fault detection circuitry. Of course, the circuitry detects the presence of grounds in the high tension circuits. And as before, Ground Relay does detect open Traction Alternator rectifiers (single phasing of generator) by use of transducers and resistors applied in parallel with the generator's normal output path. Some components and wiring not present on DC traction units now appear in the circuit by necessity.

 
© 2005 William C. Slim       http://www.okthepk.ca

 
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