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2003-
Fall 2004

Canadian Pacific Railway Employee Communications
Room 500 401-9th Ave S.W. Calgary AB T2P 4Z4


The Big Alco/MLW Units
By Jonathan Hanna

 Click to enlarge
Alco/MLW locomotive pulls a unit coal train across Stoney Creek Bridge.

High maintenance costs squandered their potential in bulk commodity unit train service
 
CPR's General Motors (GM) SD40 locomotives had wheel-slippage woes, excessive assembly wear, and turbocharger failures.
 
So CPR's next high-horsepower locomotive orders in the late 1960s went to the other large Canadian locomotive manufacturer, GM's competitor, Montreal Locomotive Works (MLW), the Canadian manufacturing arm of the American Locomotive Company (Alco). CPR ordered Alco/MLW's 3,000-h.p. models, with their highly touted high-adhesion trucks.
 
Having tested two Union Pacific C-630 locomotives in 1966, CPR ordered eight locomotives from Alco/MLW. These arrived in 1968, the last new locomotives delivered in the now historic tuscan-and-grey paint scheme. CPR saw Alco/MLWs as the answer to its bulk commodity unit train needs.
 
Extra enticements like lower fuel consumption and a $50,000 trade-in on old Canadian Locomotive Company Train Master traction motors also helped.
 
Although MLW's four-cycle engine was supposed to save on fuel, its high lubrication oil consumption and the highest per-mile maintenance cost of any class in the CPR fleet more than offset any potential savings.
 
Meanwhile GM had fixed their wheel slippage woes and introduced their new SD40-2 model in 1972. These SD40-2 locomotives rapidly displaced the 3,000-h.p. Alco/MLWs on the coveted coal-haul route. The latter were gradually cycled out of coal service and relegated to general freight service, mostly east of Winnipeg.
 
In the east, the high-horsepower Alco/MLWs regularly operated through Maine to Saint John, N.B. The introduction of RailRunner service between Montreal and Chicago, in the 1980s, saw high-horsepower Alco/MLWs run through to Chicago. CPR purchased the remaining shares of the SOO Line and of the bankrupt Delaware & Hudson at the beginning of the 1990s. And that made high-horsepower Alco/MLWs regular visitors to Chicago, and even New Jersey, and Pennsylvania.
 
But high maintenance and excessive failures sounded the death-knell for high-horsepower Alco/MLWs. And they were gradually withdrawn from service, the last in December 1993. CPR president Rob Ritchie pressed the fuel cut-off button and shut down the last Alco-engined, high-horsepower M-636: No. 4706.
 
However, in the spring of 1994, with an upsurge in traffic and a shortage of power, CPR reactivated 33 Alco/MLW locomotives temporarily. They were all withdrawn on 31 Aug 1995, with the exception of No. 4711 that had years before been outfitted with a million-dollar Caterpillar engine.
 
Nos. 4500, 4563, 4711, 4723, 4743 and 4744 have all been saved. The rest of the Alco/MLW fleet was scrapped off-site or dismantled at CPR's Angus Shops.
 
  Vital Statistics
Numbers
4500-4744
Class
DRF-30c to DRF-30f and
DRF-36a to DRF-36d
Builder
Montreal Locomotive Works (MLW)
Outshopped
1968-1971
Builder's Models
C-630M, M-630, M-636, M-640
Horsepower
3,000, 3,600, 4,000
Cylinders
16 (No. 4744 - 18)
Axles
6
Maximum speed
75 mph  (120 kph)
Length
69 ft. 6 in. (21.2 m)
Width
10 ft. 5 3/8 in. (3.2 m)
Height
15 ft. 6 in. (4.7 m)
Weight
391,000-396,000 lbs.
(177,350-179,625 kg)
Purchase price
$343,364 to $409,494


This CP Rail News article is copyright 2005 by Canadian Pacific Railway and is reprinted here with their permission. All photographs, logos, and trademarks are the property of the Canadian Pacific Railway Company.
 
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